Complete Industrial Solutions
✅ Comprehensive Industry Setup and Industrial Solutions for Efficient Facility Planning and Automation
Industrial Facility Planning & Design
- Greenfield and Brownfield Site Planning
- Master Planning of Industrial Zones
- Factory Layout Design & Reconfiguration
- Lean Manufacturing-Based Workflow Planning
- Material Flow Optimization
- Workstation Ergonomics Design
- Safety-Integrated Spatial Planning
- Capacity Expansion & Phasing Strategy
Industrial MEP Systems
- HVAC Systems for Clean Rooms and Laboratories
- Industrial Ventilation & Air Filtration
- Dust & Fume Extraction Systems
- Chilled Water & Process Cooling Distribution
- Compressed Air Systems & Dryer Sizing
- Steam Piping & Condensate Recovery
- Pneumatic Controls & Valve Network Design
- Industrial Boiler & Furnace Integration
Process Engineering & Automation
- Process Line Simulation & Throughput Analysis
- Line Balancing & Bottleneck Identification
- Industry 4.0 Readiness Audits
- PLC/SCADA Programming and Integration
- Robotics & Workcell Automation
- Automated Guided Vehicle (AGV) Routing
- Human-Machine Interface (HMI) Panel Design
- Sensor & Control Logic Layout
Utility Infrastructure
- Electrical Substations (HV/MV/LV) for Industrial Use
- Power Factor Correction and Load Optimization
- Combined Heat & Power (CHP/Cogeneration) Systems
- Industrial Waste Heat Recovery Systems
- Water Treatment Plants (WTP/RO/UF)
- Zero Liquid Discharge (ZLD) Systems
- Effluent Treatment & Sludge Management
- Industrial Waste Segregation & Disposal Systems
Structural Solutions for Industry
- Equipment Foundations with Anti-Vibration Design
- Structural Steel for Gantries, Platforms, Racks
- Large-Span Steel Frame Warehouses
- Overhead Cranes & Monorail Support Structures
- Blast-Resistant & Seismic-Proof Facilities
- Rack Storage & High-Density Racking Systems
Compliance & Safety Systems
- ATEX/IECEx Hazardous Zone Classification
- Industrial Fire Alarm & Sprinkler Systems
- Noise & Acoustic Treatment for Machinery
- Industrial Exhaust Systems
- Environmental Monitoring & EIA Documentation
- Personal Protective Equipment (PPE) Integration Strategy
- Emergency Response Planning (ERP)
Commissioning & Optimization
- Factory Acceptance Testing (FAT)
- Site Acceptance Testing (SAT)
- Utility & Line Start-up Support
- Energy Usage Profiling & Load Optimization
- Predictive Maintenance Schedule Design
- CMMS (Computerized Maintenance Management Systems) Setup
- KPI Dashboards & Continuous Improvement Plans
✅ Comprehensive Industry Setup and Industrial Solutions Scopes for Efficient Facility Design and Compliance
- Pre-Project Feasibility: Evaluate production goals, environmental factors, site conditions, and expansion potential.
- Facility Design: Develop architectural layouts, workflow analysis, space utilization, and circulation plans.
- MEP System Planning: Design HVAC, power, compressed air, and water systems tailored to operational loads and environmental conditions.
- Process Engineering: Model production lines, identify inefficiencies, propose automation strategies, and configure SCADA/PLC systems.
- Structural & Civil Works: Analyze equipment loads, vibration behavior, and structural requirements for industrial-scale installations.
- Utility Infrastructure: Engineer power, water, waste, and thermal networks to meet operational efficiency and sustainability goals.
- Compliance & Safety Audits: Ensure facility designs comply with fire codes, ATEX zones, OSHA regulations, and environmental laws.
- Testing & Commissioning: Verify performance metrics, facilitate start-up procedures, and certify system reliability.
- Post-Commissioning Support: Implement monitoring strategies, design maintenance schedules, and initiate optimization initiatives.
✅ Structured Job Framework and Expert Industrial Setup and Solutions Management for Seamless Facility Execution and Optimization
Phase | Key Activities | Primary Roles Involved |
Phase 1: Needs Assessment & Feasibility | Site analysis, process flow requirements, utility demand estimation, space planning | Industrial Planner, Process Engineer, Civil Lead |
Phase 2: Conceptual Design & Simulation | Layout planning, line balancing, automation simulation, utility zoning | Factory Designer, Automation Expert, HVAC Engineer |
Phase 3: Detailed Engineering | Detailed designs for MEP, process flow, structural layout, equipment foundations | Structural Engineer, MEP Coordinator, Process Engineer |
Phase 4: Implementation & Quality Control | Site execution supervision, vendor coordination, compliance inspection, shop drawing review | Construction Manager, QA/QC Officer, HSE Supervisor |
Phase 5: Performance Monitoring & Optimization | FAT/SAT testing, maintenance strategy development, energy audits, KPI tracking, continuous improvement | Commissioning Agent, Maintenance Planner, Energy Analyst |